Applications
Consumer・Industrial products
Trends in both industries
In today‘s market, consumer products are increasingly designed with multifunctionality and miniaturization to better suit our modern lifestyles. In contrast, industrial products are evolving through the implementation of automation and robotics in factories to address labor shortages, enhance work quality, and ensure worker safety. Furthermore, a temporary stoppage of equipment or production due to any kind of trouble would result in serious losses, so industrial products require high product reliability.
-
Consumer product
- ・multifunctionality and miniaturization
- ・Intensified price competition
- ・Future expansion of smart appliances
- ・Energy saving
-
Industrial product
- ・Factory automation
- ・Labor and manpower saving
- ・Smart factories utilizing AI and IoT
- ・Increased product longevity
Challenge for surface mounting production
Consumer product
-
Cost-saving
Along with price competition intensifying for the products themselves, there is a corresponding demand for cost reductions in soldering materials.
-
Miniaturisation of on-board components
As major household appliances become more multifunctional and compact, their components are becoming increasingly miniaturized.
-
Halogen-free
The demand for environmentally sustainable, halogen-free products is expanding beyond specific products and categories.
-
Reduction in VOCs
Reducing VOCs is also essential in environmental sustainability.
Industrial product
-
High durability performance
High durability of the solder is required for devices that generate heat or are used in harsh environments(high⇔low temperature)
-
Heat dissipation measures
Components such as power transistors, which generate high temperatures during use, require effective heat dissipation measures.
-
Dew, Condensation resistance
Products used outdoors should continue to operate in environments with condensation, temperature fluctuations, and humidity changes.
Therefore, appropriate measures need to be taken. -
High electrical reliability
Solder joints with components, particularly those integrated into plant and equipment boards, must ensure high electrical reliability even under harsh conditions.
Countermeasures against soldering defects
Examples of major defects, which are common to both consumer and industrial product
-
De-wetting on electrode
-
Unmolten solder
-
Voiding under bottom –electrode-components
-
Solder・Flux splattering
-
Decrease in first pass yield of ICT
Related Products
KOKI is continuously developing a wide range of products utilizing advanced alloy and flux technologies to provide optimal solutions for Surface Mount production in consumer and industrial products.
The following technologies are proposed as solutions for both industries.
Low Cost
Achieving cost reductions by lowering silver content and incorporating
strengthening elements to enhance durability beyond that of SAC305 alloy
Fine-Pitch
Enabling reliable and high-quality mounting for fine, ultra-fine components,
including 0201, 03015, and 0402 metric chips.
Halogen-free
Leverages flux technology to combine environmental friendliness with halogen-free standards and high-quality soldering.
Water-based flux
Switching to pure water instead of IPA, VOCs have been reduced while maintaining soldering quality.
High Reliability
High Reliability alloy with significantly enhanced resistance to thermal cycles compared to the conventional SAC305 alloy
Clack-free flux residue
The flexibility of the flux residue helps prevent cracking due to bending in flexible substrates.
High reliability of flux residue
Ensuring high electrical reliability on flux residue, even in narrow-gap pattern
Multi-function feature
Realizing multi-function features in one flux formulation
（Powerful wetting・Low voiding・Low flux splattering・ICT applicable ・ Halogen-free)
Powerful Wetting
Unique activator technology prevents solder re-oxidation and ensures powerful wetting.
Dispense
Stable dispensing performance with minimal variation.
Leaded products
Powerful wetting, low voiding, and anti--tombstone with leaded solder paste
Powerful wetting and superior sliding performance with leaded solder wire.
Robust tacking force
Consistent deposit shape and tacking force for reliable component holding
Enhanced wave soldering quality
Powerful wetting, halogen-free, and low flux residue performance
with advanced flux technology
Heat Curable
Diverse SMT adhesive solutions for precision dispensing, printing, low-temperature curing, and self-alignment applicable
Other Applications
Contact Us Inquiry
For any requests for estimates, product information, technical questions, etc. please reach out to us.