Requirement
High-Reliability
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What is a high-reliability solder?
High-reliability solder alloy can form a solder joint with a higher bond strength than the popular lead-free solder alloy SAC305 (S/n3.0 Ag/0.5Cu). It contains strengthening elements as additive to improve the durability and there are different alloy compositions.
Issues with SAC305
Automotive components and industrial machineries are exposed to harsh working environment; therefore, they are subject to harsh thermal-cycling test conditions. As a result, SAC305 does not have sufficient durability. Solder joint experiences repeated shear stress due to thermal expansion during heat cycles. Shear stress induces metal fatigue and causes solder joint crack.

■Schematic image of crack in chip solder joint dur to thermal-cycling

Market demand
Products operate under harsh condition, such as high or low temperature requires higher solder joint reliability. High-reliability solder maintains high bond strength under harsh condition and extends product life.

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