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High-Reliability Solder Alloy

Table of contents

What is high-reliability solder?

High-reliability solder alloy can form a solder joint with a higher joint strength than the popular lead-free solder alloy SAC305 (S/n3.0 Ag/0.5Cu). It contains strengthening elements as additive to improve the durability and there are different alloy compositions.

Challenges with SAC305

Automotive components and industrial machineries are exposed to harsh working environment; therefore, they are subject to harsh thermal-cycling test conditions. As a result, SAC305 does not have sufficient durability. Solder joint experiences repeated shear stress due to thermal expansion during heat cycles. Shear stress induces metal fatigue and causes solder joint crack.

■Schematic image of crack in chip solder joint due to thermal-cycling

Market demand

Products operate under harsh condition, such as high or low temperature requires higher solder joint reliability. High-reliability solder maintains high joint strength under harsh condition and extends product life.

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