Requirement
Cost reduction
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Cost reduction products
There are many different methods to reduce the cost of soldering process.
For example, reduce the cost of materials and components, reduce the number of soldering process steps, shrinking the development cost, improve failure rate, reduce the manpower, reduce the material disposal cost, and improve energy efficiency, etc. To survive in a globalized soldering industry, it is important to establish low-cost production process.
Market demand for cost reduction
With increasing demand for electronic devices, cost inflation of materials and components are expected to persist. In addition, manufacturers based in Asia, who can offer low-cost products through the production in large quantity, are on the rise in today’s SMT industry, requiring most competitors to find a fine balance between value-added products in high quantity and the increasing production cost.
Cost reduction approaches
Using a low-cost soldering materials
-Low-Ag solder materials to reduce initial bonding material procurement costs.
-Low-melting-point materials to lower both material costs and energy consumption.
-High-yield (low-waste) solder materials to minimize waste management expenses.
Reduce N₂ consumption during reflow
Use soldering materials compatible with air atmosphere reflow to reduce N2 consumption.
Optimizing Soldering Processes and Quality Testing
By implementing functional solder materials, manufacturers can significantly reduce defects during the SMT process and maximize first-time yield in quality and performance testing.
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